Kawasaki Zephyr 550 Service Manual
- Get the best deals on Haynes 1997 Motorcycle Service & Repair Manuals when you shop the largest online selection at eBay.com. Free shipping on many items Browse your favorite brands affordable prices.
- Kawasaki zr 1100 a Service manual: 18.80 MB 10911 Kawasaki zr 550 750 zephyr 1990 1997 Service manual: 161.19 MB 31147 Kawasaki zr 7s zr 750 h1 Service manual: 116.41 MB 20847 Kawasaki ZR1100A Zephir 1100: 18.80 MB 14607 Kawasaki zrx 1100 zr 1100 c Service manual: 16.75 MB 25378.
- Kawasaki Zephyr 750 Review
- Kawasaki Zephyr 750
- Kawasaki Zephyr 1100 For Sale
- Kawasaki Zephyr 550 For Sale
Note: this manual does NOT cover the 1991-on Kawasaki Zephyr ZR550. For the 1990-1997 Kawasaki Zephyr, see Haynes #3382. Book Excerpt: 1979-1991 Kawasaki 400/500, KZ500/550, GPz550, ZX550 Repair Manual. ENGINE, CLUTCH AND GEARBOX ENGINE REASSEMBLY: REFITTING THE EXTERNAL GEARCHANGE COMPONENTS.
Download KAWASAKI ZR550 SERVICE MANUAL 1990-1997 DOWNLOAD.
This is the COMPLETE full service workshop repair manual printed for the KAWASAKI ZR550 ZEPHYR. Production model years 1990 1991 1992 1993 1994 1995 1996 and 1997. All styles covered. Hundreds of pages allow you to print it out in its entirety or just the pages you need!!
These manuals are your number one source for repair and servic e information. They are specifically written for the do-it-yourselfer as well as the experienced mechanic. Using this repair manual is an inexpensive way to keep your vehicle working properly. Each manual provides step-by-step instructions based on the complete disassembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Simply print out the pages you need or print the entire manual as a whole!!!
Detailed substeps expand on repair procedure information.
Notes, cautions and warnings throughout each chapter pinpoint critical information.
Numbered instructions guide you through every repair procedure step by step.
Bold figure number help you quickly match illustrations with instructions.
Detailed illustrations, drawings and photos guide you through every procedure.
Enlarged inset helps you identify and examine parts in detail.
Numbered table of contents is easy to use so that you can find the information you need fast.
This manual also makes it easy to diagnose and repair problems with your machines electrical system! Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
Complete download comes in pdf format which can work under all PC based windows operating system and Mac also. It saves to your hard-drive and can be burned to CD-ROM. All pages are printable. No need to pay for shipping and wait for the overpriced paper textbook or CD-ROM to arrive via snail mail.
DOWNLOAD IT NOW!!
KAWASAKI ZR550 ZR 550 ZEPHYR ZR550B B FOUR FOURS 4S 4 FACTORY SERVICE REPAIR MANUAL 1990 1991 1992 1993 1994 1995 1996 1997 90 91 92 93 94 95 96 97 FSM SHOP WORKSHOP DOWNLOAD KAWASAKI ZR550 ZR 550 ZEPHYR ZR550B B FOUR FOURS 4S 4 FACTORY SERVICE REPAIR MANUAL 1990 1991 1992 1993 1994 1995 1996 1997 90 91 92 93 94 95 96 97 FSM SHOP WORKSHOP DOWNLOAD
Kawasaki Zephyr 750 Review
| Kawasaki ZR550 Zephyr | |
| Manufacturer | |
|---|---|
| Also called | Zepher 550, ZR 550 Zephyr |
| Production | 1990 - 1999 |
| Class | Road |
| Engine | 553ccFour-strokeinline-four cylinder. DOHC, oil-cooled, 2 valves per cylinder. |
| Bore / Stroke | 58.0mm x 52.4mm [1] |
| Compression ratio | 9.5:1 |
| Top Speed | 99 mph (160 km/h) |
| Horsepower | 48.95 HP (36.5 KW) @ 10000RPM |
| Torque | 29.5 ft/lbs (40.0 Nm) @ 6000RPM |
| Fuel System | 4 30mm Keihin CVK30 carburetors |
| Air Filter | K&N KA-0850 `90-99[2] |
| Spark Plug | NGK DR9EA '91[1] |
| Battery | YUASA YB12A-A '91 |
| Transmission | Gear box: 6-speed Clutch: wet plate |
| Final Drive | Chain: 520x108 |
| Front Sprocket | 16T |
| Rear Sprocket | 41T |
| Suspension | Front: 39mm Telescopic forks Rear: Dual Kayaba shocks with preload and rebound adjustments |
| Brakes | Front: 2x 300mm discs 2 pistoncalipers Rear: Single 245mm disc 1 piston caliper |
| Front Tire | 110/80-17 |
| Rear Tire | 140/70-18 |
| Wheelbase | 1435 mm (56.5 in) |
| Length | 2080 mm (84.25 in) |
| Width | 755 mm (29.7 in) |
| Height | 1095 (43.11 in) |
| Weight | 179 kg / 394.6 lbs (dry), 206.0 kg (wet) |
| Oil Capacity | 3.0 L (3.2 US qt) |
| Oil Filter | K&N KN-401[2] |
| Recommended Oil | K-tech SAE 10W-40 |
| Fuel Capacity | 3.96 Gallon (14.98 Liters) |
| Fuel Consumption | 4.12 liters/100 km (24.3 km/l or 57.09 mpg) |
| Related | Kawasaki GT550 Kawasaki ZX550A |
| Manuals | File:1990 Kawasaki ZR550-B2 owners.pdf More Manuals |
The Kawasaki ZR550B Zephyr 550 was a in-line four, four-stroke Road motorcycle produced by Kawasaki in 1990. It could reach a top speed of 137 mph (220 km/h). Claimed horsepower was 48.95 HP (36.5 KW) @ 10000 RPM.
Overview[edit]
The Zephyr 550 was the smallest of the Zephyr range, and in some ways ahead of its time. Launched in 1991 as a stylish naked retro roadster, it occupied a niche later made very successful bySuzuki's Bandit. It used the air-cooled engine from the GPZ550, de-tuned for mid-range power, with minor cosmetic changes. The elderly engine was installed in a good-looking rolling chassis. A box-section aluminum twin-shock swingarm used sports-style eccentric chain adjusters, while aclassically styled fuel tank and chrome-plated exhaust system rounded off the handsome design. The Zephyr's straight-line performance was disappointing though: the engine that produced 48kW (65bhp) in the GPZ550 was returned to make just 37kW (49bhp).
Engine[edit]
The engine was a oil & air cooled in-line four, four-stroke. A 58.0mm bore x 52.4mm stroke result in a displacement of just 553.0 cubic centimeters. Fuel was supplied via a double overhead cams/twin cam (dohc).
Drive[edit]
Kawasaki Zephyr 750
The bike has a 6-speed transmission. Power was moderated via the wet plate clutch.
Chassis[edit]
It came with a 110/80-17 front tire and a 140/70-18 rear tire. Stopping was achieved via 2x 300mm discs 2 piston calipers in the front and a Single 245mm disc 1 piston caliper in the rear. The front suspension was a 39mm Telescopic forks while the rear was equipped with a Dual Kayaba shocks with preload and rebound adjustments. The ZR550 Zephyr was fitted with a 15 Liters / 3.9 US gal fuel tank. The bike weighed just 179 kg / 394.6 lbs.
Photos[edit]
Specifications[edit]
| Make Model | Kawasaki 550 Zephyr |
|---|---|
| Year | 1991 |
| Engine Type | Four stroke Transverse four cylinder. DOHC, 2 valves per cylinder. |
| Displacement | 553 cc / 33.7 cu-in |
| Bore X Stroke | 58 x 52.4 mm |
| Cooling System | Air cooled |
| Compression | 9.5:1 |
| Induction | 4x 30mm Keihin carburetors |
| Ignition | |
| Starting | Electric |
| Max Power | 49 hp / 37 kW @ 10000 rpm |
| Max Torque | 40 Nm / 29.5 lb-ft @ 6000 rpm |
| Transmission | 6 Spee |
| Final Drive | Chain |
| Front Suspension | 39mm Telescopic forks |
| Rear Suspension | Dual Kayaba shocks with preload and rebound adjustments |
| Front Brakes | 2x 300mm discs 2 piston calipers |
| Rear Brakes | Single 245mm disc 1 piston caliper |
| Front Tire | 110/80-17 |
| Rear Tire | 140/70-18 |
| Dry Weight | 179 kg / 394.6 lbs |
| We -weight | 206 kg / 454 lbs |
| Fuel Capacity | 15 Liters / 3.9 US gal |
1990[edit]
- 553 mL
- 4-stroke, dcylinder, DOHC, Air-cooled
- 6-speed, Return Shift
- Color : Candy Atlantlc Blue, Candy Cardinal Red
- Beginning Engine No. : KZ550DE060001
- Beginning Frame No. : JKAZRFB1()LA000001
- Parts Catalog No. : 99961-0310
- Owner's Manual No. : 99920-1519-01
- Service Manual No. : 99924-1363-02
1991[edit]
- 553 mL
- Color : Same as ZR550-B1
- Beginning Engine No. : KZ550DE0600001
- Beginning Frame No. : ZR550B-004001,
- (AU)(Canada)(US)JKAZRFB1()MA004001
- Parts Catalog No. : 99917-1453-01, (Canada)(US)99961-0310,
- (0)99917-1452-01
- Owner's Manual No. : 99922-1575-01, (Canada)(US)99920-1534-01,
- (West Germany)99923-1291-01
- Service Manual No. : Same as ZR550-B1
1992[edit]
- 553 mL
- 4-stroke, 4-cylinder, DOHC, Air-cooled
- 6-speed, Return Shift
- Color : Candy Atlantic Blue, Candy Cardinal Red
- Beginning Engine No. : KZ550DE060001
- Beginning Frame No. : ZR550B-012001,
- (US)JKAZRFB1()NAO12001
- Parts Catalog No. : 99917-1452-03, (Europe)99977-1453-05
- Owner's Manual No. : 99922-1622-01, (West Germany)99923-1374-01
- Service Manual No. : 99924-1135-02
Kawasaki Zephyr 1100 For Sale
1993[edit]
- 553 mL
- 4-stroke, 4-cylinder, DOHC, Air-cooled
- 6-speed, Return Shift
- Color : Luminous Vintage Red, Pearl Boulogne
- Beginning Engine No. : KZ550DE060001
- Beginning Frame No. : ZR550B-022001
- Parts Catalog No.:99917-1453-05
- Owner's Manual No.: 99922-1658-01, (West Germany)99923-1335-01,
- (France)99947-1121-01
- Service Manual No.: 99924-1136-02
1994[edit]
- 553 mL
- 4-stroke, 4-cylinder, DOHC, Air-cooled
- 6-speed, Return Shift
- Color : Luminous Vintage Red, Pearl Boulogne, Pearl Purplish Black Mica
- Bqinning Engine No. : KZ550DE060001
- Beginning Frame No. : ZR550B-030001,
- (US)JKAZRFB1()RA030001
- Parts Catalog No.: 99917-1452-03, (Europe)99917-1453-05
- Owner's Manual No.: 99922-1697-01, (West Germany)99923-1360-01,
- (France)99947-1121-01
- Service Manual No.: 99924-1136-02
1995[edit]
- 553 mL
- 4-stroke, 4-cylinder, DOHC, Air-cooled
- 6-speed, Return Shift
- Color - Pearl Purplish Black Mica (20), Luminous Vintage Red (P5), Pearl Boulogne (VG)
- F No. - ZR550B-036001
- Engine No. - KZ550DE060001
- Parts Catalog No. - 99917-1453-06
- Owner's Manual No. - 99922-1738-01, (DE) 99923-1396-01,
- (FR) 99947-1170-01
- Service Manual No. - 99924-1136-02
1996[edit]
- 553 mL
- 4-stroke, 4-cylinder, DOHC, Air-cooled
- 6-speed, Return Shift
- Color - Pearl Purplish Black Mica (20), Olar White (F1), Luminous Vintage Red (P5), Pearl Boulogne (VG)
- F No. - ZR550B-041001
- Engine No. - KZ550DE060001
- Parts Catalog No. - 99917-1730-03
- Owner's Manual No. - 99922-1782-01
- Service Manual No. - 99924-1136-02
1997[edit]
- 553 mL
- 4-stroke, 4-cylinder, DOHC, Air-cooled
- 6-speed, Return Shift
- Color - Pearl Purplish Black Mica (20), Luminous Vintage Red (P5), Pearl Boulogne (VG)
- VIN No. - JKAZRFB1vVA045001
- F No. - ZR550B-045001
- Engine No. - KZ550DE060001
- Parts Catalog No. - (EUR) 99917-1730-03, (AU) 99917-1731-02
- Owner's Manual No. - (AU) (EUR) 99922-1844-01, (DE) 99923-1452-01
- Service Manual No. - 99924-1136-02
1998[edit]
Kawasaki Zephyr 550 For Sale
- 553 mL
- 4-stroke, 4-cylinder, DOHC, Air-cooled
- 6-speed, Return Shift
- Color - Pearl Purplish Black Mica (20), Luminous Vintage Red (P5), Pearl Boulogne (VG)
- F No. - ZR550B-050001
- Engine No. - KZ550DE060001
- Parts Catalog No. - 99917-1730-03
- Owner's Manual No. - 99922-1898-01, (DE) 99923-1482-01
- Service Manual No. - 99924-1136-02
In Movies[edit]
References[edit]
- ↑ 1.01.11990 Kawasaki EL250E owners manual. Kawasaki.
- ↑ 2.02.12019 K&L Supply Co Catalog. K&L Supply Co. 2019.
| |||||||